XL-5309
SYNTHETIC EXTREME PRESSURE CUTTING AND GRINDING
FLUID
XL-5309 is a high performance, oil-rejecting synthetic fluid formulated for the most severe
steel and aluminum applications. XL-5309 is
designed to outperform EP-fortified soluble oils and semi-synthetics in most
operations. XL-5309 contains
no chlorinated,
sulfurized, or phosphorous-containing additives. XL-5309 is
formulated to reject tramp oil contamination by rendering the fluid
non-compatible with such materials. CHARACTERISTICS:
- Low Foaming (from very
soft to hard water) - Excellent sump life
- Quick tramp oil
rejection - Long lasting
| APPLICATIONS and DILUTIONS | Dilution Levels |
|---|---|
| Blanchard / Double Disc | 4:1 – 2:1 |
| Severe Grinding | 4:1 – 2:1 |
| Heavy Duty Machining | 2:1 – 1:1 |
| TYPICAL PROPERTIES | |
|---|---|
| Appearance | Clear Yellow |
| Specific Gravity | 1.0 |
| pH | 8.8 |
| CNC DRILLING AND TAPPING EVALUATION: | ||
| Material | 1018 Cold Rolled Steel | |
| Size of Plate | 6” x 4” x 0.5” | |
| Tooling | #25 (0.1495) HSS Steel | |
| DRILLING | TAPPING | |
| Speed | 2000 RPM | 394 RPM |
| Feed | 10.0 IPM | 15.6 IPM |
| Maximum Number of Holes | 405 | 405 |
| XL-5309 Concentration | 50% | 100% |
| DRILLING | |
|---|---|
| Number of Holes |
Tool Wear (inches) |
| 60 | 0.0007 |
| 120 | 0.0010 |
| 180 | 0.0012 |
| 240 | 0.0014 |
| 300 | 0.0015 |
| 360 | 0.0016 |
| 405 | 0.0019 |
|
TAPPING |
||
|---|---|---|
| Maximum Number of Holes | 405 | |
| Number of holes tapped | 405 | |
| Average wear (inches) | 0.0032 | |
| Surface Condition | Good | |
| Ferrous Evaluation | Aluminum Evaluation | |
|---|---|---|
Material |
1018 Cold Rolled Steel | 356T-6 Cast Aluminum |
Size of Plate |
8” x 10” x 1” | 4” x 6” x ¾ “ |
Tooling |
¼” HSS Steel Drill | #7 HSS Steel Drill |
Speed (RPM) |
1300 | 2800 |
Feed (IPM) |
7.0 | 14.0 |
Maximum Number of Holes |
600 | 2000 |
XL-5309 Dilution |
2:1 | 1:1 |
XL-5309
